10 free, exam-style NBBI (NBBI) practice questions with answers and
explanations. No signup required. Work through them below, then take the
full free NBBI practice test to study every exam domain.
These 10 free NBBI questions are organized by exam domain, so you can see how each part of the NBBI blueprint is tested. Reveal the answer and explanation under each question.
Domain 1: ASME Code Calculations
Question 1
An in-service vessel has a current thickness of 0.380 in., a minimum required thickness of 0.300 in., and a corrosion rate of 0.020 in./year. Using the standard NBIC approach, what is the maximum recommended interval to the next inspection?
- 4 years
- 8 years
- 2 years
- 1 year
Show answer & explanation
Correct answer: C - 2 years
Question 2
Before entering a boiler to perform an internal inspection, which action must the inspector ensure is completed FIRST?
- Test the internal atmosphere for oxygen and combustible gases
- Isolate and lock out the steam, water, and fuel lines
- Put on personal protective equipment
- Record the boiler nameplate and certificate data
Show answer & explanation
Correct answer: B - Isolate and lock out the steam, water, and fuel lines
Domain 3: Pressure Testing
Question 3
A pressure vessel shell measured 0.500 in. thick when new. After 8 years in service it measures 0.420 in. What is the average corrosion rate?
- 0.080 in./year
- 0.010 in./year
- 0.063 in./year
- 0.053 in./year
Show answer & explanation
Correct answer: B - 0.010 in./year
Question 4
An austenitic (300-series) stainless steel vessel in chloride-bearing service develops branching cracks under tensile stress, with no measurable general wall thinning. This damage is BEST classified as:
- Fatigue cracking
- Chloride-induced pitting corrosion
- Stress corrosion cracking
- Crevice corrosion
Show answer & explanation
Correct answer: C - Stress corrosion cracking
Domain 4: Inservice Inspection
Question 5
A safety valve discharge pipe on a power boiler must be sized and arranged so that:
- Its diameter is smaller than the valve outlet to increase discharge velocity
- It includes a shutoff valve for maintenance access
- The discharge is directed toward the operating floor
- Back pressure cannot impair the valve's relieving capacity
Show answer & explanation
Correct answer: D - Back pressure cannot impair the valve's relieving capacity
Domain 5: Boiler and Pressure Vessel Terminology
Question 6
A cylindrical pressure vessel shell has an inside radius of 24 in., a maximum allowable stress of 17,500 psi, a joint efficiency of 1.0, and a wall thickness of 0.500 in. (no corrosion allowance remaining). Using the ASME Section VIII, Division 1 formula, what is the MAWP?
- 181 psi
- 306 psi
- 720 psi
- 360 psi
Show answer & explanation
Correct answer: D - 360 psi
Question 7
A vertical pressure vessel is filled with water and stands 30 ft tall. The MAWP marked at the top connection is 150 psi. What total pressure acts on the bottom head?
- 150 psi
- 163 psi
- 137 psi
- 13 psi
Show answer & explanation
Correct answer: B - 163 psi
Domain 6: Conditions Causing Deterioration and Failures
Question 8
An inspector must examine a 300-series (austenitic) stainless steel component for surface-breaking cracks. Which examination method is LEAST suitable because of the component's material?
- Liquid penetrant testing
- Ultrasonic (angle-beam) testing
- Visual examination
- Magnetic particle testing
Show answer & explanation
Correct answer: D - Magnetic particle testing
Domain 8: Pressure Relief Devices
Question 9
A power boiler has a MAWP of 200 psi and is protected by two safety valves. Under ASME Section I, what is the highest permissible set pressure for the additional (higher-set) valve?
- 206 psi
- 200 psi
- 210 psi
- 220 psi
Show answer & explanation
Correct answer: A - 206 psi
Domain 9: Control and Safety Interlocks
Question 10
On an automatically fired steam boiler, what is the primary purpose of the low-water fuel cutoff?
- Maintain the correct feedwater flow to match the steaming rate
- Relieve pressure if the boiler exceeds its MAWP
- Cut off the fuel when the water drops below a safe level
- Indicate the current water level to the operator
Show answer & explanation
Correct answer: C - Cut off the fuel when the water drops below a safe level
The rest of the NBBI blueprint
The NBBI exam also covers these domains. Drill them in the full free practice test:
- Domain 2: NBIC Calculations
- Domain 7: Quality Systems
- Domain 10: Water Treatment
- Domain 11: Installation